Kistler 5863A10 Control Monitor
The Kistler 5863A10 is a control monitor designed for industrial applications. It provides precise monitoring and control of various parameters, ensuring optimal performance and safety of machinery. Its advanced features allow for real-time data acquisition, analysis, and feedback, enabling efficient process management and diagnostics.
- Model
- Kistler 5863A10
- Calibration
- Available on request
- Price
- $1,450
- Status
- In stock
- RFQ ref
- 5863A10
This unit
The Kistler 5863A10 Control Monitor is a single-channel force and displacement measuring system for DIN rail mounting in industrial process control. This compact monitor delivers real-time cycle-by-cycle analysis at speeds up to 20 cycles per second, with configurable evaluation functions for nondestructive testing, quality classification, and fault diagnostics across press-fit, assembly, and test applications.
Technical Specifications
Power Supply: 18–30 VDC
Power Consumption: 6–7 W
Monitoring Speed: Up to 20 cycles per second
Parameter Sets: 256 configurations supported
Evaluation Functions: Up to 12 freely combined functions including boxes, thresholds, limit positions, gradients (dy/dt or dy/dx), integral, and hysteresis analysis
Fault Analysis: 20-cycle historical capture for root-cause investigation
Data Export: Offline conversion to XML, HTML, text, Excel, and qs-STAT formats
Weight: 1.03 lbs
Protection Class: IP20
Certifications: CE compliant; EMC per EN 61000-6-4 (industrial emission) and EN 61000-6-2 (industrial immunity)
Key Features
Six PLC-compatible digital I/O channels with varistor ESD protection for machine control integration
RS-232C serial interface for device service and barcode reader connectivity
Ethernet and TCP/IP networking with web server functionality for remote access and centralized data logging
Cyclic transmission of process values and measured curves to networked data servers
Simultaneous monitoring of threading, curve morphology, slope behavior, hysteresis, blocking force, and final position within single setup
Typical Applications
Press-fit process validation and nondestructive force-displacement relationship analysis
Assembly quality assurance and tolerance-based part classification
Functional testing with real-time decision logic and fault sorting
Quality data centralization and trend monitoring via web interface
Compatibility & Integration Integrates directly into existing Ethernet infrastructure and PLC networks. Supports standard industrial communication protocols and remote diagnostics from any networked location.
Specifications
| Parameter | Value |
|---|---|
| Voltage / Current Range | 18–30 VDC, 6–7 W |
Kistler 5863A10 — Repair & Calibration Service
Aumictech offers NIST-traceable calibration and repair for the Kistler 5863A10. Calibration covers I/O channel accuracy per specification, analog output and input calibration to rated accuracy, and functional communication interface test (serial, Ethernet, fieldbus). All calibrations ship with a NIST-traceable certificate. Turnaround is typically 1–3 business days after receipt.
Common Kistler 5863A10 faults: blown I/O fuses, failed analog modules, power supply capacitor failure. Common faults include blown I/O protection fuses, failed analog I/O modules, power supply capacitor failure, and serial or Ethernet communication port damage.
Kistler 5863A10 price
This Kistler 5863A10 is listed at $1,450. Calibration is available separately from $450. Contact us for volume pricing or if you need multiple units.
Kistler 5863A10 calibration cost
NIST-traceable calibration for the Kistler 5863A10 is $450 (standard — pass/fail certificate and calibration sticker) or $650 (full measured data at every test point, reference standards documented, traceability chain included). Calibration for this instrument covers I/O channel accuracy per specification, analog output and input calibration to rated accuracy, and functional communication interface test (serial, Ethernet, fieldbus). Turnaround is 1 to 3 business days after receipt. See full calibration details →
