DDC BUS-68005 MIL-STD-1553 Data Bus Exerciser

The DDC BUS-68005 is a MIL-STD-1553 data bus exerciser designed for simulating, testing, and troubleshooting MIL-STD-1553 communication systems. It offers comprehensive capabilities for generating and analyzing 1553 bus traffic, ensuring the integrity and reliability of data transmission in avionics, military, and aerospace applications.

Model
DDC BUS-68005
Calibration
Available on request
Price
$3,200
Status
In stock
RFQ ref
BUS-68005
View cart
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This unit

The DDC BUS-68005 is a portable MIL-STD-1553 data bus exerciser that simulates, tests, and troubleshoots MIL-STD-1553A and 1553B communication systems. It delivers full-function simulation of both Bus Controller (BC) and Remote Terminal Unit (RTU) operations, supporting up to 8 simultaneous RTU simulations with flexible memory mapping for real-time transmission and reception. The exerciser implements protocol tests from the SAE AE-9A Production Test Plan, including RT Address, Word Count, Subaddress, Error Injection, Dual-Redundant Operation, Mode Commands, Status Word, Broadcast Messages, and RT to RT Transfers.

Technical Specifications

System Compatibility: MIL-STD-1553A and MIL-STD-1553B

Functional Simulation: BC simulation supports BC-to-RT, RT-to-BC, and RT-to-RT message formats; can simulate both BC and one RTU in RT-to-RT transfers

Remote Terminal Capacity: Up to 8 simultaneous RTU simulations with mapped memory blocks for real-time operation

Response Time: 6 to 31 microseconds in 1-microsecond increments

Message Gap: Variable

Transmitter Amplitude: Variable

Response Time-Out: Programmable

Error Modes: Single, Repeat, or Halt-on-Error operation; detects response time, continuity, fail-safe timeout, Manchester coding, sync, parity, and bit/word count errors

Data Storage: Internal RAM for message/command data, block linking information, transmit/receive words, and control word parameters

Key Features

Local programming via 24-pad keyboard and 10-character alphanumeric display

Remote programming via 8-bit parallel I/O, RS-232, or IEEE-488 (with DMA support)

Full RS-232 CRT terminal control for low-speed commands

High-speed command interface using single-character ASCII mnemonics with binary byte parameters

Error generation and detection with comprehensive diagnostic flagging

Built-in power-on self-test

Typical Applications

MIL-STD-1553 system validation and production testing

Remote terminal protocol compliance verification

Bus controller functional simulation and troubleshooting

RT-to-RT transfer testing

Compatibility & Integration The BUS-68005 interfaces with test systems and production environments through RS-232, IEEE-488 (including DMA), and parallel I/O connectivity, enabling integration into automated test sequences.

DDC BUS-68005 — Repair & Calibration Service

Aumictech offers NIST-traceable calibration and repair for the DDC BUS-68005. Calibration covers analog input channel accuracy and offset at all gain settings, analog output accuracy, digital I/O logic threshold verification, sample rate and timing accuracy, and trigger and synchronization bus functional verification. NI CompactRIO and PXI chassis also undergo backplane trigger line integrity check.. All calibrations ship with a NIST-traceable certificate. Turnaround is typically 1–3 business days after receipt.

Standard Cal
$450
Pass/fail cert + NIST sticker
Cal with Data
$650
Full NIST cert with measured values

Common DDC BUS-68005 faults: power supply failure (cRIO-9073/9074), C-series slot connector wear, PXI chassis fan failure, GPIB interface failure on VXI controllers, BIOS/EEPROM corruption. NI CompactRIO most common faults are power supply failure on older cRIO-9073/9074 chassis and C-series module slot connector wear from repeated hot-swap cycles. PXI chassis fan failure is the most common wear item — chassis fans are field-replaceable. VXI embedded controllers most commonly develop EEPROM corruption and GPIB interface failure.

DDC BUS-68005 price

This DDC BUS-68005 is listed at $3,200. Calibration is available separately from $450. Contact us for volume pricing or if you need multiple units.

DDC BUS-68005 calibration cost

NIST-traceable calibration for the DDC BUS-68005 is $450 (standard — pass/fail certificate and calibration sticker) or $650 (full measured data at every test point, reference standards documented, traceability chain included). Calibration for this instrument covers analog input channel accuracy and offset at all gain settings, analog output accuracy, digital I/O logic threshold verification, sample rate and timing accuracy, and trigger and synchronization bus functional verification. NI CompactRIO and PXI chassis also undergo backplane trigger line integrity check.. Turnaround is 1 to 3 business days after receipt. See full calibration details →